MGF TF Torque Settings and more

Refer to appropriate section heading for component torque figures,
e.g.
Road wheel nuts - refer to SUSPENSION ,
notice old Spec 70Nm changed to 100Nm for 16" and 70Nm for 15" rims in year 2005!!)
Exhaust front pipe to manifold - refer to MANIFOLD AND EXHAUST
ENGINE
Camshaft cover, bolts
Camshaft  ladder

(except MPi MEMS3 2000MY on and VVC MEMS3 2001MY on)
(MPi MEMS3 2000MY on and VVC MEMS3 2001MY on)


9 Nm *

5 Nm
10 Nm

MOTOR
Nockenwellen Deckel, Schrauben
Nockenwellen Klemmplatte

ausser MPi MEMS3 ab MY2000 und VVC MEMS3 ab MY2001
MPi MEMS3 ab MY2000 und VVC MEMS3 ab MY2001
Camshaft gear bolt
8 mm bolts
10 mm bolts

33 Nm
65 Nm
Nockenwellen Ritzel Abdeckung
8mm Schrauben
10 mm Schrauben
Crankshaft pulley bolt WAM4243 205 Nm Kurbelwellen Riemenradschraube WAM4243
Cylinder head bolts, tighten progressively
1st stage 30 Nm * (changed, was 20Nm)
2nd stage 180°*
  Zylinderkopf Dehnschrauben, in folgenden Stufen
1. Stufe 30 Nm*
(geändert, war früher 20Nm)
2. Stufe
180° *
Dipstick/filler tube mounting bracket
Engine harness to oil pump bolt
Flywheel to crankshaft bolts
Flywheel cover plate
Lifting bracket
Oil pressure relief valve sealing plug
Oil pressure switch
Oil pump to cylinder block bolts
Sump bolts.
Sump to gearbox, bolts
Sump drain plug
10 Nm
10 Nm
85 Nm *
9 Nm
9 Nm
25 Nm
12 Nm
10 Nm +
25 Nm *
45 Nm
25 Nm
Ölstab Führungsrohr, Haltewinkel
Motor Kabelbaum an Ölpumpe, Schraube
Schwungscheibe an Kurbelwellen, Schrauben
Schwungscheibe, Abdeckblech
Heber Winkel
Öl Druckprofilventil, Dichtstopfen
Öldruckschalter
Ölpumpe an Zylinderblock, Schrauben
Ölwanne, Schrauben
Ölwanne an Getriebe, Schrauben
Ölablassschraube
Manual timing belt tensioner
Tensioner pulley backplate bolt
Tensioner pulley M10 Allen screw


10 Nm
45 Nm

Manueller Steuerriemenspanner
Zahnriemenspanner Montageplatte, Schraube
Spannrolle M10 Innensechskantsschraube
Automatic Timing belt tensioner
Timing belt tensioner M6 bolt

25 Nm +
Automatischer Steuerriemenspanner
Zahnriemenspanner M6 Schraube
Timing belt, front top cover
Timing belt, front lower cover
Timing belt, rear cover to coolant pump
Timing belt rear cover upper bolts
Torsion damper to flywheel
9 Nm
9 Nm
10 Nm
9 Nm
22 Nm *
Zahnriemenabdeckung, vorn, oben
Zahnriemenabdeckung, vorn, unten
Zahnriemenabdeckung, hintere Abd. an Wasserpumpe
Zahnriemenabdeckung, hintere Abd. obere Schrauben
Dämpferplatte an Schwundscheibe

Engine Mountings

Bridge bracket assembly to upper tie bar
Bridge bracket to RH mounting bracket
Buttress LH to subframe
Engine LH mounting to bracket bolts.
(manual gearbox models)
Engine LH mounting bracket to gearbox bolts
Engine LH mounting centre bolt


88 Nm
155 Nm
45 Nm
45 Nm

45 Nm
82 Nm

Motor Halterungen
Winkelbrücke an obere Zugstange
Winkelbrücke an rechten Montagewinkel
Stütze Links an Hilfsrahmen
Linker Motorhalter an Winkel, Schrauben
(manuelles Schaltgetriebe)
Linker Motormontagewinkel an Getriebe, Schrauben
Linker Motormontagewinkel, Mittlere Schraube.
Gearbox mounting to RH buttress nut and bolt
(EM-CVT only)
82 Nm
Getriebehalter an Rechte Stütze, Mutter u. Schraube
(Automatikgetriebe)
LH mounting to engine
LH mounting to gearbox screws (EM-CVT only)
LH mounting to LH upper longitudinal
Lower RH mounting bracket to engine
Lower tie bar to rear subframe
Lower tie bar to sump bracket
Rear engine steady to bracket on sump
Rear engine steady to subframe
Rear mount to subframe bolts
Rear mount to sump
RH buttress to subframe
RH mounting to buttress
RH mounting to RH upper longitudinal
Upper RH mounting bracket to engine
Upper tie bar to RH upper longitudinal
45 Nm
48 Nm
80 Nm
60 Nm
100 Nm
100 Nm
85 Nm
85 Nm
85 Nm
80 Nm
45 Nm
82 Nm
45 Nm
60 Nm
88 Nm
Linker Halter am Motor
Linker Halter an Getriebe, Schrauben (nur Automatik)
Linker Halter an linken oberen Längsträger
Unterer rechter Haltewinkel an Motor
Untere Zugstange an hinteren Hilfsrahmen
Untere Zugstange an Ölwanne Winkel
Hinterer Motorhalter an Ölwanne, Winkel
Hinterer Motorhalter an Hilfsrahmen
Hinterer Halter an Hilfsrahmen, Schrauben
Hinterer Halter an Ölwanne
Rechte Stütze an Hilfsrahmen
Rechter Halter an Stütze
Rechte Befestigung an rechten oberen Längsträger
Oberer rechter Haltewinkel an Motor
Obere Zugstange an rechten oberen Längsträger
* Tighten in sequence
+ New Patchlok bolt must be fitted.
  * in bestimmter Reihenfolge festziehen
+ neue Patchlok Schraube verwenden
MODULAR ENGINE MANAGEMENT SYSTEM -MEMS
Air cleaner mounting bracket
Camshaft position sensor - VVC and MEMS3
Crankshaft position sensor
Distributor cap screws (none VVC and MEMS3)
ECM bracket bolts
Engine coolant temperature sensor
Fuel filter to bracket
Fuel filter, inlet and outlet union
Fuel pipe bracket to body

10 Nm
6 Nm
6 Nm
2 Nm
8 Nm
6 Nm
10 Nm
30 Nm
10 Nm
Modulares Motor Management System - (MEMS)
Luftfilter Montagewinkel
Nockenwellen Positionssensor (nur VVC und MEMS3)
Kurbelwellen Positionssensor
Verteilerkappe, Schrauben (nur nicht VVC und MEMS3)
Steuergerät Haltewinkel Schrauben
Motor Kühlmitteltemperatursensor
Benzinfilter an Winkel
Benzinfilter Eingangs- und Ausgang Überwurfmutter
Winkele, Benzinleitung am Chassis
Fuel pump cover bolts
   Up to 2001MY
  2001MY on

17 Nm
10 Nm
Benzinpumpenabdeckung, Schrauben
bis MY2001
ab MY2001
Fuel pump locking ring
Up to 2001MY
2001MY on

45 Nm
35 Nm
Benzinpumpe Schraubring
bis MY2001
ab MY2001
Fuel rail to inlet manifold
Fuel rail to fuel feed pipe
10 Nm
8 Nm
Benzinzuführung an Einlasskrümmer
Benzinzuführung an Einspritzleiste
HO2 Sensor 55 Nm Lambdasonde

HT lead cover screws (MPi MEMS 1.9 & VVC 2J)
Hydraulic Control Unit Solenoid nuts (VVC)
Idle air control valve (IACV; steppermotor)
Ignition coil bracket to engine
Ignition coil bolt - MPi MEMS 1.9
Ignition coil bolt - VVC MEMS 2J
Ignition coil bolts - MPi and VVC MEMS 3
Ignition coil and ht lead cover bolts - MEMS 3
Intake air temperature sensor (IAS)

2 Nm
12 Nm
1.5 Nm
25 Nm
9 Nm
25 Nm
8 Nm
8 Nm
7 Nm
Deckel für Zündkabel, Schrauben (MPi MEMS 1.9 & VVC 2J)
Hydraulik Steuerblock Magnetventil Muttern (VVC)
Leerlaufstellventil (IACV; Schrittmotor)
Zündspulen Winkel an Motorblock (VVC bis MY2000)
Zündspule Schraube - MPi MEMS 1.9
Zündspule Schraube - VVC MEMS 2J
Zündspule Schrauben - MPi and VVC MEMS 3
Zündspule and Deckel f. Zündkable - MEMS 3
Einlassluft Temperaturfühler (IAS)
Manifold absolute pressure sensor (VVC only)
VVC (up to 2000MY) and MEMS3
VVC (2001MY on)
Oil temperature sensor - VVC
Resonator to body
Rotor arm to camshaft

9 Nm
3 Nm
15 Nm
8 Nm
10 Nm
Einlassluft Absolutdruck Sensor (MAP Sensor, VVC)
VVC (bis 2000MY) und MEMS3
VVC (ab 2001MY )
Öl Temperature sensor - VVC
Resonatorbox an Chassis (bis MY2000)
Verteilerfinger an Nockewelle (MPi )
Spark plugs
MPi MEMS 1.9
VVC MEMS3
MPi MEMS3
VVC MEMS3
Throttle body
Throttle position sensor screws (TPS)

25 Nm
25 Nm
27 Nm
27 Nm
7 Nm
1.5 Nm
Zündkerzen
MPi MEMS 1.9
VVC MEMS3
MPi MEMS3
VVC MEMS3
Drosselklappe
Drosselklappenpositionssensor screws (TPS)
Catalytic Converter
Catalyst overheat sensor (Japanese only)
Catalytic converter to front pipe
Catalytic converter to silencer

30 Nm
50 Nm
50 Nm
Katalysator
Kat. Überhitzungssensor (nur Japan)
Katalysatur an Flammrohr
Katalysatur an Schalldämpfer
Fuel Tank
Bulkhead closing panel
Filler hose to tank
Filler neck to wing
Fuel pump cover to body
Fuel pump lock ring
Fuel tank retaining strap

9 Nm
3 Nm
3 Nm
17 Nm
45 Nm
10 Nm
Benzintank
Verschlussdeckel Schrauben
Tankfüllschlauchschelle an Tank
Tankfüllrohr an Kotflügel
Benzintankabdeckblech an Chassis
Benzinpumpe Verschlussring
Benzintank Haltebänder
Throttle Cable
Throttle pedal to bulkhead fixing
Throttle pedal bracket to pedal box

6 Nm
22 Nm
Gaszug
Gaspedal an Halterung
Gaspedalwinkel an Pedalbox
COOLING
Coolant pump to cylinder block
Coolant pump to timing belt rear cover
Coolant rail to cylinder block
Engine bay cooling fan to body
Expansion tank to mounting bracket
Radiator to fan motor
Thermostat housing cover
Thermostat housing to cylinder block

10 Nm
10 Nm
9 Nm
9 Nm
5 Nm
3 Nm
9 Nm
9 Nm

KÜHLUNG
Wasserpumpe an Motorblock
Wasserpumpe an hintere Zahnriemenabdeckung
Oberes Kühlmittelverteilerrohr an Zylinderkopf
Lüfter Motorraum an Haltewinkel
Ausdehnungsgefäß an Haltewinkel
Lüftermotor an Kühl
er
Thermostatgehäuseschalen
Thermostatgehäuse an Zylinderkopf

Bleed points
Radiator bleed screw (made from plastic !!)
Heater bleed screw
Radiator return line, bleed screw
(don't forget the fourth bleed location in case the engine has stood dry for some time, the jiggle valve flow back hose from head to expansion tank jiggle valve)

5 Nm
7 Nm
9 Nm

Entlüftungspunkte/Entlüftungsschrauben
Kühlerverschlussschraube (Plastik !!)
Heizungsentlüfter
Kühler Rücklaufrohr, Entlüftungsschraube
(nicht den vierten Entlüftungspunkt nach längerer Standzeit des Motors vergessen ! Den Rückstromschlauch mit Rückschlagventil; am Zylinderkopf)

MANIFOLD AND EXHAUST
Alternator heat shield
Catalyst to silencer
Coolant hose heat shield

9 Nm
50 Nm
9 Nm
KRÜMMER und AUSPUFF
Lichtmaschinen Hitzeschild
Katalysator an Schalldämpfer
Kühlerschlauch Hitzeschild
Exhaust manifold, heat shield
top bolt
bottom bolt
Exhaust manifold to cylinder head
Exhaust manifold to front pipe flange nuts
Exhaust mountings to body

25 Nm
10 Nm
45 Nm *
50 Nm
25 Nm

Auspuffkrümmer; Hitzeschild
obere Schraube
untere Schraube
Auspuffkrümmer an Zylinderkopf
Auspuffkrümmer an Flammrohrflansch, Muttern
Schalldämpfer Befestigung an Chassis

Inlet manifold to cylinder head nuts and bolts
MPi
VVC
Inlet manifold support bracket - VVC
Inlet manifold to manifold chamber - VVC
Silencer clamp, nut
Silencer clamp to flange studs
Silencer RH mounting bracket
Silencer heat shield
Stepper motor to inlet manifold
Throttle housing to manifold chamber - VVC
* Tighten in sequence

17 Nm *
25 Nm *
25 Nm
25 Nm
30 Nm
50 Nm
15 Nm
10 Nm
1.5 Nm
9 Nm
Einlasskrümmer an Zylinderkopf, Muttern und Schrauben
MPi (Plastik)
VVC (Aluminiumguss)
Einlasskrümmer Stützwinkel - VVC
Einlasskrümmer an Krümmerkammer - VVC
Schalldämpfer Schelle, Mutter
Schalldämpfer Schelle an Flanschbolzen
Schalldämpfer Rehcter Montagewinkel
Schalldämpfer Hitzeschild
Schrittmotor an Einlasskrümmer (IACV)
Drosselklappengehäuse an Krümmerkammer - VVC
* in bestimmter Reihenfolge festziehen

CLUTCH
Clutch damper to bracket (VVC only)
Master cylinder to pedal box.
Master cylinder pipe union
Pressure plate to flywheel
Slave cylinder to mounting bracket
Slave cylinder pipe union
Slave cylinder bleed screw
* Tighten in sequence


15 Nm
25 Nm
18 Nm
25 Nm *
25 Nm
18 Nm
7 Nm
KUPPLUNG
Kupplungsdämpfer an Haltewinkel (nur VVC)
Kupplungsgeberzylinder an Pedalplatte
Kupplungsgeberzylinder Rohrverbindung
Kupplungsdruckplatte an Schwungrad
Nehmerzylinder an Haltewinkel
Nehmerzylinder Rohrverbindung
Nehmerzylinder Entlüftungsschraube
* in bestimmter Reihenfolge festziehen
MANUAL GEARBOX PG1
Drain plug
Filler plug
Flywheel closing panel
Gear lever assembly to body
Gearbox to engine
Gearbox to sump
Selector cable abutment bracket to gearbox lower bracket
Speedometer cable to gearbox (up to 2000MY)
Road speed transducer (from 2000MY)

45 Nm
35 Nm
80 Nm
9 Nm
80 Nm
45 Nm
45 Nm
10 Nm
12 Nm

MANUELLES SCHALTGETRIEBE PG1
Getriebeöl Ablassschraube
Getriebeöl Einfüllschraube
Schrungrad Verschlußplatte
Schalthebelmechanik an Chassis
Getriebe an Motor
Getriebe an Ölwanne
Schaltseil Widerlagerwinkel an Getriebe (unterer Winkel)
Tachowelle an Getriebe (mechanisch bis MY2000)
Tachogeber (Hall-Sensor) (electronisch ab MY2000)

STEPTRONIC (EM-CVT) GEARBOX (Automatic Gearbox)
Connecting rod to selector lever nut
Differential speed sensor
Dipstick tube retaining bolt
Drain plug
Fluid cooler pipe clamp bolt
Fluid cooler pipe to cooler bolt
Fluid cooler unions
Fluid pan bolts
Fluid pump bolts
Flywheel closing panel bolts
Gear selector lever assembly to body
Gear shaft speed sensor retaining bolt
Gearbox to engine
Gearbox mounting to gearbox
Hydraulic control unit mounting bolts
Lever to support bracket bolts
Park/Neutral switch
Park solenoid bolts
Pitot chamber bolts
Primary bearing nut
Primary cover bolts
Ratio control motor harness connector nut
Road speed transducer retaining bolt
Secondary cover bolts
Selector cable bracket to gearbox
Selector quadrant detent lever bolt
Selector valve bolts
Sequential gear change microswitch bolts
Shift lock solenoid
Speed Sensor
Starter/Inhibitor/Reverse switch
Valve body bolts

6 Nm
9 Nm
25 Nm
30 Nm
10 Nm
10 Nm
14 Nm
10 Nm *
10 Nm *
9 Nm
10 Nm
9 Nm
80 Nm
48 Nm
10 Nm
10 Nm
12 Nm
15 Nm
10 Nm
180 Nm
10 Nm
9 Nm
12 Nm
10 Nm
25 Nm
10 Nm
10 Nm
12 Nm
15 Nm
9 Nm
12 Nm
10 Nm +
STEPTRONIC (EM-CVT) AUTOMATIKGETRIEBE
* Tighten in sequence
+ Fit new bolts/nuts
  * in bestimmter Reihenfolge festziehen
+ neue Schrauben/Muttern verwenden
DRIVE SHAFTS
Drive shaft nut
   EJP7738
210 Nm,
stake nut
(1 ¼") 32mm 
ANTRIEBSWELLEN
Mutter (zum verstemmen) Radnabe EJP7738
STEERING
EPAS ECU to bracket
EPAS ECU bracket to fascia rail
Ignition lock to steering column Shear bolts Pinion cover
Steering rack clamp
Steering rack ’U’ bolt
Steering rack to intermediate shaft
Steering column to intermediate shaft
Steering column mounting brackets

10 Nm
25 Nm
8 Nm
22 Nm
22 Nm
22 Nm
22 Nm
22 Nm
LENKUNG
EPAS ECU an Haltewinkel
EPAS ECU Haltewinkel an Querträger
Zündschloss an Lenksäule (Scherbolzen )
Lenkgetriebe Klemmschelle
Lenkgetriebe U- Schraube
Lenkgetriebe an Zwischenwelle
Lenksäule an Zwischenwelle
Lenksäule Haltewinkel

Steering wheel to column
Up to 2001 MY
2001MY on
Track-rod end to steering arm
Track-rod end lock nut
Universal joint to steering rack pinion


50 Nm
63 Nm
30 Nm
50 Nm
20 Nm
Lenkrad an Lenksäule
bis MY 2001 (nicht höhenverstellbar)
ab MY 2001 (höhenverstellbar)
Spurstangenendstück an Lenkstange
Spurstangenendstück Mutter
Gelenkstück an Lenkgetriebe Zahnstange
SUSPENSION
Front Suspension
Anti-roll bar clamp bracket
Anti-roll bar link. (ARB)
Damper upper mounting
Damper lower mounting
Hub nut
Hydragas unit retaining plate
Hydragas pipe, unions
Lower arm to subframe
Lower ball joint nut
Lower ball joint to lower arm
Upper arm pivot shaft retaining plate
Upper arm pivot shaft
Upper ball joint nut
Upper ball joint to hub


22 Nm
35 Nm **
37 Nm
45 Nm **
210 Nm
25 Nm
20 Nm
85 Nm **
45 Nm
40 Nm
10 Nm
74 Nm
54 Nm
105 Nm

RADAUFHÄNGUNG
Vordere Radaufhängung
Stabilisator Klemmwinkel
Stabilisator Verbindungsstange
Stoßdämpfer oben
Stoßdämpfer untere Halterung
Radnabe Mutter
Halteplatte Hydragaseinheit
Hydragas Verrohrung Anschlüsse
Unterer Arm an Hilfsrahmen
unteres Kugelgelenk Mutter
unteres Kugelgelenk an unteren Arm (Ersatzteil)
oberer Arm Flanschplatte der Welle
oberer Arm Mutter auf Welle
oberes Kugelgelenk Mutter
oberes Kugelgelenk an Nabe

Rear Suspension
Anti-roll bar bracket to hub
Anti-roll bar to mounting bracket
Anti-roll bar to link
Damper upper mounting
Damper lower mounting to upper arms
Hydragas unit retaining plate
Hydragas pipe, unions
Lower arm to hub
Lower arm to subframe
Track control arm adjuster
Track control arm to hub
Track control arm to subframe
Tie bar to subframe
Tie bar to lower arm
Upper arm pivot shaft retaining plate
Upper arm pivot shaft
Upper ball joint nut
Upper ball joint to hub

45 Nm
13 Nm **
35 Nm **
50 Nm
45 Nm **
25 Nm
20 Nm
100 Nm **
85 Nm **
50 Nm
30 Nm
80 Nm
45 Nm **
80 Nm **
10 Nm
74 Nm
54 Nm
105 Nm
Hintere Radaufhängung
Stabilisator Winkel an Nabe
Stabilisator an Haltewinkel
Stabilisator Verbindungsstange (ARB)
Stoßdämpfer oben
Stoßdämpfer untere Halterung
Halteplatte Hydragaseinheit
Hydragas Verrohrung Anschlüsse
unterer Arm an Nabe
unterer Arm an Hilfsrahmen
Spurstange Einstellverschraubung
Spurstange an Nabe
Spurstange an Hilfsrahmen
Zugstange an Hilfsrahmen
Zugstange an unteren Arm
oberer Arm Flanschplatte der Welle
oberer Arm Mutter auf Welle
oberes Kugelgelenk Mutter
oberes Kugelgelenk an Nabe
** = Tighten with suspension at nominal trim height   ** festziehen, wenn der MGF/TF abgelasssen auf den Rädern steht, um Verspannung auszuschliesen.
Front Subframe
Clamp plate to subframe
Crush member to subframe
Front mounting to body
Front mounting to subframe
Rear mounting to body.
Rear mounting to subframe

26 Nm
45 Nm
30 Nm
100 Nm
45 Nm
100 Nm
Vorderer Hilfsrahmen
Rear Subframe
Clamp plate to subframe
Front mounting to body
Front mounting to subframe
Rear mounting to body
Rear mounting to subframe
LH & RH upper longitudinal bolts
 

26 Nm
30 Nm
100 Nm
45 Nm
100 Nm
45 Nm
 
Hinterer Hilfsrahmen
Wheel Nuts
Alloy wheel, nuts 100 Nm* for 16" and 70Nm for 15" rims
(the old Spec. until 2005 was 70 Nm) *
Spare wheel, nuts 70Nm for 14" steel rim
  Radmuttern
* = Tighten in sequence   * in bestimmter Reihenfolge festziehen
BRAKES
ABS ECU to modulator
ABS ECU to mounting spigot
ABS hydraulic modulator to bracket
ABS sensor bolts
Master cylinder to servo
Master cylinder to pipe union
Pedal box mounting bracket to top plate nuts and bolts
Pedal box mounting bracket to bulkhead bolts
Pedal crosstube bracket to bulkhead nut
Pedal pivot shaft to pedal box end bracket nut
Proportioning valve to body
Proportioning valve to pipe union
Servo to bracket
Servo bracket to body
Servo bracket to body bracket

8 Nm
15 Nm
10 Nm
10 Nm
20 Nm
14 Nm
22 Nm
22 Nm
22 Nm
22 Nm
10 Nm
14 Nm
20 Nm
20 Nm
30 Nm
BREMSEN
Front Brakes
ABS speed sensor to hub
Bleed nipple
Brake pipe unions
Caliper body to carrier guide pin
Caliper carrier to hub
Disc to drive flange
Hose to calliper
Hose to upper arm bracket

10 Nm
10 Nm
14 Nm
45 Nm
85 Nm
7 Nm
35 Nm
45 Nm
Vordere Bremsen
Rear Brakes
ABS speed sensor to hub
Bleed nipple
Brake pipe unions
Caliper to hub
Caliper body to carrier guide pin
Disc to drive flange
Hose to caliper
Hose to upper arm bracket

10 Nm
10 Nm
14 Nm
85 Nm
45 Nm
7 Nm
35 Nm
45 Nm
Hintere Bremsen
Handbrake
Handbrake lever bracket to body
Handbrake assembly to bracket
Handbrake abutment bracket to mounting bracket
Handbrake cable to luggage bay bulk head

25 Nm
25 Nm
25 Nm
10 Nm
Handbremse
SUPPLEMENTARY RESTRAINT SYSTEM
SRS DCU bracket to body
SRS DCU to bracket

10 Nm
10 Nm
 
Airbags
Passenger airbag to fascia bracket
Drivers airbag to steering wheel
Passenger airbag module bracket to fascia

8 Nm
8 Nm
9 Nm
Airbags
Seat Belts
Seat belt assembly to body
Seat belt assembly to seat
Seat belt pre-tensioner to seat

35 Nm
30 Nm
45 Nm
Sicherheitsgurte
BODY
’A’ post trim
Crossmember to floorpan.
Header trim
Headlamp to body
Underbelly panel

6 Nm
22 Nm
6 Nm
6 Nm
22 Nm
Chassis
Bonnet
Bonnet locking platform
Bonnet to hinges
Bonnet lock plate to body
Bonnet release lever to bulkhead

10 Nm
9 Nm
25 Nm
9 Nm
Front Kofferraum
Boot
Boot lid to hinges
Boot lid striker to body
Boot latch to boot lid

9 Nm
10 Nm
10 Nm
Kofferraum
Kofferraumdeckel an Scharniere
Kofferraum Schlosshaken an Chassis
Kofferraumverschluß an Deckel
Bumpers
Crash can to body
Front bumper armature to body
Front bumper valance to bumper armature
Front bumper to crash can
Rear bumper armature to body
Rear bumper valance to armature

25 Nm
25 Nm
25 Nm
25 Nm
22 Nm
25 Nm
Stossstangen Front-/Heckschürze
Knautschzonenprofil an Chassis
Frontschürze an Chassis
Frontschürze an Befestigungspunkte
Frontschürze an Knautschzonenprofil
Heckschürze an Chassis
Heckschürze an Befestigungspunkte
Doors
Door finishers
Door glass regulator to door
Door handle to door
Door striker screws
Latch assembly to door
 

10 Nm
7 Nm
2.5 Nm
18 Nm
5 Nm
Türen
Türverkleidung
Fensterheber Mechanik an Tür
Türgriff an Tür
Türschloß Haken Schrauben
Schloßmechanik an Tür
Hood
Soft Top

Hood frame hinge to body
Hood catch to header rail
Hood header strikers
Hard Top
Front top catch to hard top
 


45 Nm
20 Nm
6 Nm

10 Nm
Dach
Softtop

Dachrahmen Scharnier an Chassis
Dach Klammern Softtop Dachrahmen
Dach Haken an an A-Rahmen
Hardtop
Front Klammer an Hardtop
Seats
Seat runners
Squab frame to cushion frame

45 Nm
45 Nm
 
Sitze
Sitzschienen
Rückenlehnenrahmen an Sitzrahmen
HEATING AND VENTILATION
Fascia rail support bracket
Heater mountings
Intake duct to body

10 Nm
10 Nm
10 Nm
 HEIZUNG UND BELÜFTUNG
AIR CONDITIONING
Compressor
Compressor to mounting bracket
Compressor to pipe union


45 Nm
25 Nm
 KLIMAANLAGE
Condenser
Mounting bracket to striker plate panel
Air conditioning pipe to condenser

17 Nm
5 Nm
 
Evaporator
Evaporator to heater - clamp
Evaporator to lower dash panel

3 Nm
9 Nm
 
Receiver Drier
Air conditioning pipe to receiver drier

5 Nm
 
Thermostatic Expansion Valve
Evaporator pipe clamp to expansion valve
Evaporator pipe, bracket
Trinary switch

5 Nm
7 Nm
10 Nm
 
WIPERS AND WASHERS
Wiper arm to spindle
Motor and linkage assembly to scuttle
Motor to linkage bracket
Crank to motor spindle

20 Nm
10 Nm
12 Nm
18 Nm

WISCHEN UND WASSHEN
Wischerarm an Welle
Motor und Halterung an Chassis
Motor an Verbindungsplatte
Kurbel an Motorwelle

ELECTRICAL
Aerial locking nut
Alarm ECU
Alternator to pulley
Alternator to engine mounting clamp bolts
Alternator adjustment tensioner bracket bolts
Alternator tensioner pulley nut (A/C models only)
Central locking motor to door
Fusebox to body
EPAS ECU to mounting
Headlamp lower retaining bolts
Headlamp upper retaining bolts
Horn to valance
Starter motor securing bolts
Tail Lamp to body

3 Nm
4 Nm
25 Nm
45 Nm
25 Nm
25 Nm
5 Nm
10 Nm
10 Nm
6 Nm
6 Nm
8 Nm
80 Nm
2 Nm
ELEKTRIK
Antenne selbsthemmende Mutter
Alarm ECU
Lichtmaschine an pulley
Lichtmaschine an Motorhalter, Klemmschraube
Lichtmaschine Justage Spannhebel Schrauben
Lichtmaschine Riemenspannrollenmutter (nur m. Aircon)
Schloss/Zentralverriegelung an Tür
Sicherungsbox an Chassis
EPAS ECU an Halterung.
Scheinwerfer untere Halteschraube.
Scheinwerfer obere Halteschrauben
Horn an Halteschiene
Anlasser selbstsichernde Schrauben
Rückleuchten an Chassis
INSTRUMENTS
Speedometer cable to gearbox union

19 Nm
Instrumente
Tachowelle an Getriebegehäuse
CAPACITIES   FÜLLMENGEN
Fuel tank 50 litres Benzintank
Engine oil refill and filter change:
Engine oil refill from dry:
4.5 litres
5 litres
Motoröl wieder Befüllung mit Filterwechsel
Befüllung wenn trocken
Manual gearbox:
Refill
From dry

2.2 litres
2.4 litres
Manuelles Getriebe:
wieder Befüllung
wenn trocken
Steptronic (EM-CVT) automatic Gearbox:
Refill - Gearbox only
Fluid cooler and lines

4.5 litres
1.0 litre
Steptronic (EM-CVT) Automatikgetriebe:
wieder Befüllung - nur Getriebe
Getriebeölkühler und Leitungen
Washer reservoir: 2.3 litres Wisch-Wasch Behälter
Cooling system from dry:
10.5 litres Kühlsystem, wenn trocken


Cooling system
Early vehicles up to VIN No: RD512771 use UNIPART Superplus 3 Anti-freeze and Summer Coolant to protect the cooling system. The coolant is yellow/green in colour.

CAUTION: No other universal or Organic Acid Technology (OAT) anti-freeze should be used with UNIPART Superplus 3 Anti-freeze and Summer Coolant. If UNIPART Superplus 3 Anti-freeze and Summer Coolant is not available, use an ethylene glycol based anti-freeze containing no methanol with non-phosphate corrosion inhibitors which meet specifications BS6580 and BS5117 suitable for use in mixed metal engines. To ensure the protection of the cooling system against corrosion, these anti-freezes must be renewed every 12 months.

Vehicles from VIN No: RD512772 to Vin No: RD520012 use UNIPART AFC Longlife Anti-freeze and Summer Coolant to protect the cooling system.
The coolant is blue in colour.

CAUTION: No other universal or Organic Acid Technology (OAT) anti-freeze should be used with UNIPART AFC Longlife Anti-freeze and Summer Coolant. If UNIPART AFC Longlife Anti-freeze and Summer Coolant is not available, use an ethylene glycol based anti-freeze containing no methanol with non-phosphate corrosion inhibitors which meet specifications BS6580 and BS5117 suitable for use in mixed metal engines. To ensure the protection of the cooling system against corrosion, these anti-freezes must be renewed every 12 months.

Organic Acid Technology (OAT) anti-freeze Vehicles from Vin No: RD520013 use Unipart OAT (XLC) coolant which is Orange/Pink in colour. Vehicles using OAT anti-freeze are identified by a yellow coloured label attached around the expansion tank filler neck

CAUTION: The anti-freeze used in the cooling systems of later cars contains OAT corrosion inhibitors. This anti-freeze must not be used with any other anti-freeze and must not be used as a replacement in cooling systems which previously contained anti-freeze not of this type.
Use UNIPART OAT Anti-freeze and Summer Coolant or any ethylene glycol based anti-freeze (containing no methanol) with only OAT corrosion inhibitors, to protect the cooling system. Only anti-freeze containing OAT corrosion inhibitors should be used. Do not top-up or refill cooling system with any other type of anti-freeze. In an emergency, if anti-freeze to this specification is not available, top-up the cooling system with clean water only, but be aware of the resultant reduction in frost protection. The correct anti-freeze concentration must be restored as soon as possible.
topping-up.

For future servicing convenience, it may be desirable to update the specified coolant in an earlier vehicle by replacing it with Unipart OAT (XLC). This is permissible, provided that the cooling system is first drained and flushed at low pressure as described in the Workshop Manual - Repair No: 26.10.01.
When Unipart OAT (XLC) coolant has been added to such a vehicle, it will be necessary to replace the existing black filler neck label with the OAT warning label (part No: PAK100410A), to indicate the coolant specification has been changed.

All vehicles
The cooling system should be drained, flushed and refilled with the correct amount of anti-freeze solution at the intervals given on the Service Maintenance Check Sheet. After filling with anti-freeze solution, attach a warning label to a prominent position on the vehicle stating the type of anti-freeze contained in the cooling system to ensure that the correct type is used for topping-up. The recommended quantities of anti-freeze for different degrees of frost protection are:

Solution
Amount of anti-freeze Commences freezing Frozen solid
50% Litres °C °F °C °F
5.25 -36 -33 -48 -53

back or to my MGF home site www.mgfcar.de


© 2000 - 2013 Dieter Koennecke
My Guestbook/ Mein Gästebuch

MG Car ClubMy favorite Club